More rub through issue 99 700 SX

alswagg

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Joined
Nov 2, 2008
Messages
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Age
57
Location
syracuse indiana
I was running the sled this afternoon and noticed that when I switched head light from low to high, bulb would flicker and tach would bounce around. I turned off and checked bulb, good condition. Ohm checked wires, continuity was good from switch the bulb. Ohm checked checked wire for short to ground, no continuity, huh. I figured it had to be a problem while running, possible vibration issue. I looked at main harness, it was pinched under lower hose by water pump. Moved wire, start and test, lights ok. I pulled exhaust, and harness, found the Yellow high beam wire to be worn through the insulation. I cut the wire spliced with heat shrink connector, installed some protective wire loom material. I am surpised Yamaha did not have any more protection other than black tape. Total time of repair was under an hour. I was glad it happened int he shop while on the stand, and not on the trail. Al
 
Typical problem.
One of the first things suggested to check when encountering electrical issues.
 


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