PLEASE HELP!!! Crankcase tear down ????

thstorms

Member
Joined
Jan 5, 2010
Messages
508
Age
44
Location
49071 MI
1998 600 twin (xtc 600)

How do I remove the clutch after I pull the huge bolt???
2010_0117snowmobileclutch0003.jpg


2010_0117snowmobileclutch0004.jpg


Do I need to remove anything from this end??? if so what complications might I have/ what to be careful of???
2010_0117snowmobileclutch0005.jpg
 
You need a clutch puller. It screws in where you just took that bolt out and it pops off. The shaft is tapperd so it gets pressed on when you tighten that large bolt up during instal. It would have been easier while the engine was till in but you can still do it with an extra pair of hand to hold it.
 
i herd that you can pack the hole with grease and screw bolt back in and the pressure from the grease will push the clutch off ....i have never tryied this but it is worth a shot since you dont have a clutch puller ...nothing to lose except a little grease
 
On the flywheel end of motor you need to remove everything also flywheel stator and induction pickup, You will need a PULLER to remove flywheel also and watch out for the half moon key in flywheel hub.
 
what them guy's said^^^

being sleds are new becarefull and take your time,don't get pissed and hurry it,don't know something come here and ask or do a search,all the answers are here.
 
Harmonic balancer puller works for flywheel, I don't know why you're taking it apart but you can split the case with the clutch still on the shaft. of course if you're using a different crank then you will have to remove it anyway.
 
YA*AM*A*HEAD said:
i herd that you can pack the hole with grease and screw bolt back in and the pressure from the grease will push the clutch off ....i have never tryied this but it is worth a shot since you dont have a clutch puller ...nothing to lose except a little grease

You can't use the original bolt as it only threads into the crank end. However some people have been successfull using the grease and a bolt that threads into the end of the clutch. The safest and best method of course is to use a proper puller.
 
jaydaniels said:
You can't use the original bolt as it only threads into the crank end. However some people have been successfull using the grease and a bolt that threads into the end of the clutch. The safest and best method of course is to use a proper puller.


You can get a OEM puller at the dealership for $36. You dont want aftermarket. They bend and break with a lot of force. If you need help with this or getting a puller PM me and we can work something out.
 


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