Plastic guys chime in

SXlover

Active member
Joined
Sep 5, 2006
Messages
1,298
Age
35
Location
Minot, ND
I need some recommendations for glue/epoxy to repair some plastic on the Apex after a little run in with a tree last year.

What do you guys recommend, please feel free to recommend many different kinds since I'm sure it's not all the same plastic? I've used the Loctite epoxy that you mix before.

As shown below I need to fix

the clear headlight (ignore the white tape, just leftover from duct tape, gap isn't that big either it's just sitting in there)
img1333o.jpg

the headlight housing
img1334gl.jpg

the dash piece
img1332yi.jpg

the gas tank filler neck (will be taking take off to clean pine needles and old glue off)
img1330ot.jpg

and a side panel
img1331ok.jpg

and I'm just going to order a new tank cowling
img1335pb.jpg
 

if you have any buddies in the auto body repair industry, lords fusor products are probably the best i have found.

the products are expensive and use special tools, fortunately i am good friends with a shop owner and i use the leftovers along with the dispensers. just have to wait sometimes.

lords makes a product for just about any plastic it seems like, the biggest trick is figuring out what plastic you have and which product you need.
 
What I see here you are wasting your time there is a guy call airwolf who buy sleds and parts them out and he gives good deals you are never going to get some too repair and last because of the temp and the flexing that it does in the cold.
 
I don't think too many of these pieces flex much, the tank cowling is being replaced because I don't even want to mess with it, the side panel could just be left alone, the main one I'd like to try and fix is the headlight, the rest don't matter too much. I'd rather not replace all the pieces because I'm sure the headlight isn't cheap. And any true mountain rider knows it's not a matter of if the sled will hit another tree, it's more so of when.

EDIT: And from what we could tell when the filler neck broke, they look to be glued on, and not cast, right from the factory.
 
Last edited:
SXlover said:
snip
EDIT: And from what we could tell when the filler neck broke, they look to be glued on, and not cast, right from the factory.

Looks to me like the fill spud is either hot plate or sonic/spin welded.
 
snomofo said:
Looks to me like the fill spud is either hot plate or sonic/spin welded.

Just look at the top piece in my hand, the bottom has glue on it since we used some adhesive to make it hold for the last 2 days I had to ride. In disassembling the tank cowling it came off, as you can see the adhesive didn't bond to the top.
 
gotta go with snomofo on this one. I do alot of plastic pipe welding using asahi and george ficher machines wich are hotplate type systems and you'd swear they were glued joints if you didn't know better
 


Back
Top