I have had a nagging issue with my sled for years now and have been trying to sort it out myself with the help of this site and a couple other sources for information but have had no luck yet in curing my problem.First I'll start with what the sled is and it's a '98 SRX 700 with the electronics from a '00 which includes the stator,wiring harness,cdi,carbs,regulator and headlight.Basically a 2000 with a '98 engine and I used a flywheel from an '01 SXR to get around having to change the crankcase for the pickup coil location.So now onto my gremlin that's been plaguing this sled for years now.When I'm riding the sled at normal trail speeds using less than half throttle it works fine but as soon as I jam it above half it'll pull for 50 ft or so and then only run on 2 cylinders,but if I back out of the throttle it'll pick up the lost one.It has been driving me nuts.I have been through the intake side as thoroughly as I can with having cleaned the carbs multiple time,changed the reed petals to new ones on stock cages,the gas lines are oem and only a few years old and I even broke down and replaced the fuel pump with a new one 2 seasons ago.The only thing I haven't checked is the in tank line for cracks but that's still on the list.The in tank filter was removed years ago in favor of an inline one and I have a stainless weight around the line holding it on the bottom of the tank.
I have tested the tps and set it according to the service manual and it is within spec so I ruled it out but I can't help but wonder if there's a flat spot in the windings I didn't pick up with my ohm metre that might cause this issue.Other than the ignition coils as a possible source of the cylinder cutout I'm not sure where else to look or check.I ohmed out the plug caps and they were fine but I didn't measure the coils yet so that's another thing still on the list.I have the carb floats set to 14mm and they're jetted with 152.5 mains straight across and 45 pilots which I am thinking about swapping the 42.5's back in.The cylinders are trail ported which is why the bigger jets are in but the misfire has been with me before the porting work was done.
I tried searching for faulty tps symptoms but didn't get much for results so I'm hoping someone will chime in here and perhaps provide a list of symptoms to go along with some testing procedures.
I have tested the tps and set it according to the service manual and it is within spec so I ruled it out but I can't help but wonder if there's a flat spot in the windings I didn't pick up with my ohm metre that might cause this issue.Other than the ignition coils as a possible source of the cylinder cutout I'm not sure where else to look or check.I ohmed out the plug caps and they were fine but I didn't measure the coils yet so that's another thing still on the list.I have the carb floats set to 14mm and they're jetted with 152.5 mains straight across and 45 pilots which I am thinking about swapping the 42.5's back in.The cylinders are trail ported which is why the bigger jets are in but the misfire has been with me before the porting work was done.
I tried searching for faulty tps symptoms but didn't get much for results so I'm hoping someone will chime in here and perhaps provide a list of symptoms to go along with some testing procedures.