99SRX600RRR
New member
Trying to help my boss with his kids sled that he just got.
This is what it is doing:
It DID take 10-12 pulls to get it started. Once started, it would bog just off idle and stall, so much so that we set the idle up with the idle screw on top of the carb. Idle was high enough to almost make the clutch engage, but it worked to let the kids ride a little bit.
10-12 pulls was not good for the kids to start it, so I took the carb off, cleaned everything with carb cleaner, blew it with air, etc, and put it back on. Sled started better, but would still stall just off idle if you didn't set the idle up or have the choke on.
So, I took the carb off AGAIN and cleaned it even more thoroughly this time. Made absolutely sure the pilot jet was not clogged, etc. Put on a new pulse line from the crankcase to the fuel pump as the old one was cracked.
Put the carb back on, and now it starts GREAT (1-3 pulls with choke) but WILL NOT IDLE or run without the choke full on?!?!?! If you have the choke full on, you can ride around with it and it screams, runs basically fine at full throttle. As soon as you flip the choke off it dies completely.
Obviously, this tells me that it is not getting enough fuel, right? Inline fuel filter is full of fuel.
Am I missing something?
Did I accidentally bump the floats and cause them to underfuel the carb?
What are the adjustment specs on this carb?
Please help, the kids want to ride!
Thank you.

This is what it is doing:
It DID take 10-12 pulls to get it started. Once started, it would bog just off idle and stall, so much so that we set the idle up with the idle screw on top of the carb. Idle was high enough to almost make the clutch engage, but it worked to let the kids ride a little bit.
10-12 pulls was not good for the kids to start it, so I took the carb off, cleaned everything with carb cleaner, blew it with air, etc, and put it back on. Sled started better, but would still stall just off idle if you didn't set the idle up or have the choke on.
So, I took the carb off AGAIN and cleaned it even more thoroughly this time. Made absolutely sure the pilot jet was not clogged, etc. Put on a new pulse line from the crankcase to the fuel pump as the old one was cracked.
Put the carb back on, and now it starts GREAT (1-3 pulls with choke) but WILL NOT IDLE or run without the choke full on?!?!?! If you have the choke full on, you can ride around with it and it screams, runs basically fine at full throttle. As soon as you flip the choke off it dies completely.
Obviously, this tells me that it is not getting enough fuel, right? Inline fuel filter is full of fuel.
Am I missing something?
Did I accidentally bump the floats and cause them to underfuel the carb?
What are the adjustment specs on this carb?
Please help, the kids want to ride!
Thank you.

Last edited: