TTT
Update.
Just did the RPM test suggested by MrViper700. Sled gets 8500rpms no problem whether the headlights are plugged in or not.
I was running on a sod field so it was bumpy, but not "trail" bumpy. Sled ran great. No missing or sputtering. it was bumpy ditch/road shoulder riding to the sod field, about 4 miles each way.
So can I safely assume the stator is good?
Am I back to searching for rub thrus again?
Also today had this:
tach will work with high beam on but drop to 0 when it hits 1000 or so rpms on the tach. lights are dim. both headlights plugged in.
tach will not work on low beam
These tests are as you are sitting on the sled:
Unplug the right headlight everything is as described above
Plug the right headlight back in and unplug the left headlight: everything works normal except for repeated operation of the hi/lo switch results in intermittently killing the tach or the tach may drop to 0 for a second and go back up to idle.
Holding the brake in does not change this scenario.
It seems to me that I have tracked the problem down to the left headlight socket or wiring or the high/lo switch.
I am going to peel back the tape for the headlight splice to see if anything is bad with the wiring there.
I have the same guys 99 Mountain Max 600 here. The hi/lo switches have different part numbers, but are they interchangable?
Any other suggestions are welcome and appreciated
Thanks guys!