The HYVO chain is quite prone to the noise you hear. However, many people either fail to adjust the chain tension, or adjust it too tight. These 2 conditions increase the level of noise emitted. The best adjustment procedure I have found to eliminate noise and wear is as follows . . .
1. Turn the secondary clutch by hand counterclockwise to insure any slack in the chain is on the tensioner side. It should not turn much.
2. Loosen the jam nut on the chain tensioner bolt several turns, and tighten the tensioner bolt by hand until you feel resistance.
3. Tighten 1/2 turn further to insure that the resistance felt is not due to ice or junk on the threads. Also insure that the jam nut is not causing the resistance. You should not be able to turn the secondary at all without moving the driveshaft at this point.
4. Once you are sure that tension is being applied to the chain, back the tensioner bolt off a turn or two.
5. Tighten the tensioner again with your fingers until you just start to feel resistance and stop. Be sure to tighten the jam nut.
1. Turn the secondary clutch by hand counterclockwise to insure any slack in the chain is on the tensioner side. It should not turn much.
2. Loosen the jam nut on the chain tensioner bolt several turns, and tighten the tensioner bolt by hand until you feel resistance.
3. Tighten 1/2 turn further to insure that the resistance felt is not due to ice or junk on the threads. Also insure that the jam nut is not causing the resistance. You should not be able to turn the secondary at all without moving the driveshaft at this point.
4. Once you are sure that tension is being applied to the chain, back the tensioner bolt off a turn or two.
5. Tighten the tensioner again with your fingers until you just start to feel resistance and stop. Be sure to tighten the jam nut.