96 vmax secondary question

lowmilevmax

New member
Joined
Dec 13, 2008
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269
Age
46
Location
Maple City, MI
THe freeplay on my secondary is about 3mm the service manual I have says .5mm-1mm. Question is do I just add another shim behind the bolt or could it be something else. Second question is do I just remove bolt and is anything going to come off. I have never pulled one before. Thanks Jason
 
you'll need a washer/shim that is big enought(I.D) to slide over the alum bolt collar in the secondary.
 
to adjust your side to side free play yes,,yamaha has these shims or i'm sure if you ask one of our great members here will send u one ot two free. theres spacific thickness like .5,1mm,etc..
 
Yes I saw the different thickness shims in the manual. That is what i will get. What exactly makes for more freeplay? Does the bolt stretch or does something wear out?
 
I run about a 1/4 inch of freeplay in my secondary's...... Whats the problem? You would rather have too much freeplay than not enough!!
 
no problems at least yet. I am just anal about keeping everything within spec cars, trucks, and now the snowmobile. I just don't want to hurt something down the road. What does more freeplay do for you?
 
I have alot of freeplay in mine as well. I would say almost a 1/4 inch and have had 1,000 trouble free miles like that. When i did secondary swap the collar I used was not turned down as much as I wanted and some tuners I know said it actually is better to have a little extra freeplay. I put a 96 XT secondary on my old 94 Vmax 600.
 


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